Overload Protection
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IMC offers a variety of Overload Protection Devices including:
Output Overload Clutches
Input Overload Clutches (IOC)
Torq/Gard® Clutches
Output Overload Clutches
IMC Output Overload and Rite-Torq® Clutches are designed
to protect your indexing equipment from costly downtime due to
overload or jam conditions by quickly disengaging the drive system.
Easily Mounted to IMC index drives
Single Position reset to maintain accuracy and machine timing
Precision hardened and ground plungers and drive plate
Overload Detector plate provides actuation for overload detector switch
Variety of Models for all applications
Standard & custom torque settings
- Rite-Torq clutches are fully adjustable within a range
Rigid, Backlash-Free design
IMC's patented Output Overload Clutches are recognized as the industry standard for indexer protection, preventing equipment damage and downtime when an overload occurs. The compact units mount directly to any IMC indexer output to suit your application requirements.
IMC Output Clutches include:
Type D, F, FC, C, and S Output Overload Clutches
"SD" Shrink-Disk Type Clutches
Rite-Torq® Clutches
Type D, F, S, FC, C Overload Clutches
Type "D" Flange-Mounted Body |
D Type clutches are designed to mount on IMC Index Drives with large dial mounting surfaces. The dial plate rests directly on the index drive output flange, providing stability and accuracy. |
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Type "D-SA" Super-Accurate Flange-Mounted Body |
Super Accurate D-SA clutches are designed to mount on IMC Index Drives which feature large dial mounting surfaces. Using externally mounted torque nuts, these clutches are easily adjustable throughout their entire torque range. D-SA clutches will re-engage to within ฑ10 arc seconds of their original setting and may be used in wash down
applications, making them ideal for use in the most demanding high-performance applications. |
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Type "F" Flange-to-Flange Mounting |
F type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact, and accurate connection with the driven member. F type clutches may be mounted in two positions, A or B. Mounting B provides greater rigidity and
overhung loading and should be used whenever high loads are exerted on driven members. |
Mounting "A"
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Mounting "B"
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Type "S" Shaft-to-Flange Mounting |
"S" type clutches are designed to mount on IMC index drives without output flanges. The combination of key and clamped hub design provides a rigid and backlash-free connection. S type clutches may be mounted two positions, A or B. Mounting B provides greater rigidity and overhung loading and should be used whenever high loads are exerted on driven members. |
Mounting "A"
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Mounting "B"
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Type "FC" Flange-to-Shaft Mounting |
"FC" type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact and accurate connection. |
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Type "C" Shaft-to-Shaft Mounting |
"C" type clutches are designed to mount on IMC index drives without output flanges. These clutches are used whenever a positive connection is required between two shafts. |
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Shrink-Disk Type Clutches
Rite-Torq® Clutches
The Rite-Torqฎ Torque limiting clutches are designed to protect your machinery from costly downtime due to overload or jam conditions by instantly disengaging the drive system.
- Four Sizes & Four Configurations (See Table Below)
- Single position roller detents with hardened steel mating detent plates Reduces fretting corrosion problems associated with ball and other detent styles. Insures positive engagement at optimum torque settings for long, consistent and trouble-free operation. Automatically retains registration of driven and driving shafts.
- Locking set screw on outside diameter of the adjusting nut. Adjust torque setting by loosening set screw and turning the adjusting nut Easy access for torque adjustment after installation on the outside diameter using an Allen wrench and a standard spanner wrench. No special tools required.
- Zero Backlash Rigid design assures no decrease in system accuracy.
- Heavy Duty Die Springs Precise disengagement and automatic, single position re-engagement. Allows wide range adjustment with long life.
- Split Hub or Flange on each end Quick installation.
- Clutch can be driven from either end Mounting flexibility of input and output.
Rite-Torq® Type S/S Shaft to Shaft Mounting |
"S/S" type clutches are designed to mount on IMC index drives without output flanges. The combination of key and clamped hub design provides a rigid and backlash-free connection. |
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Rite-Torq®"F/F" Flange to Flange Mounting |
"F/F" type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact, and accurate connection with the driven member. |
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Rite-Torq®"F/S" Flange to Shaft Mounting |
"F/S" type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact and accurate connection. |
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Rite-Torq®"S/F" Shaft to Flange Mounting |
"S/F" type clutches are designed to mount on IMC index drives. These clutches will shaft mount to the indexer output, providing a rigid, compact and accurate connection. |
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Input Overload Clutches
IMC's Input Overload Clutches (IOC) are used when an output overload clutch cannot be mounted to your index drive. The trip torque setting of the Input Overload Clutches is set under fully loaded, field conditions. When an overload condition is removed, the clutch automatically takes hold and carries peak load as usual. Resetting is required only when the load changes. Since the clutch mounts to the gear reducer, the IOC is selected based on the size of the gear reducer used in the application. Your IMC sales representative will help determine the proper clutch and clutch bore size.
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Torq/Gard® Overload Clutches
Torq/Gard® overload clutches help protect the entire drive train of your machinery from damage due to excessive torque generated by overloads and jamming. Instant reaction when torque exceeds preset limits provides protection far superior to that of clutches employing friction surfaces.
Torq/Gard® features include:
Modular Design: one unit for direct drive, chain drive or other power transmission options
Universal Mounting: eliminates special bore requirements
Single Position, Automatic Reset
Reversible
Torque Repeatability
Torq/Gard® Sizing and Selection
Torq/Gard® overload clutches are available in seven sizes with capacities trip torques from 13 in-lbs to 8000 in-lbs.
Torq/Gard Clutches may be sized using the Speed-Horsepower Chart, the Speed-Torque Chart and these formulas:
Torque (in-lb) = Horsepower (hp) x 63025 / RPM
Horsepower (hp) = Torque (in-lbs) x RPM / 63025
Tripping Torque (in-lbs) = Operating Torque x Service Factor
Speed/Torque Chart
| Model |
Trip Torque Maximum (in-lbs) | HP Max | RPM Max | Weight (lbs) | Inertia (lb-in2) | Maximum Bore Dia. (in) |
| Min | Max |
| TG3 | 13.3 | 32.7 | 1.5 | 1800 | 1.32 | 1.45 | 0.500 |
| TG6 | 23 | 56.6 | 2.5 | 1800 | 1.32 | 1.45 | 0.500 |
| TG20 | 56.6 | 204 | 4 | 1500 | 2.42 | 5.72 | 0.787 |
| TG60 | 200 | 600 | 8.5 | 900 | 5.5 | 10 | 1 1/4 |
| TG200 | 600 | 2000 | 21.5 | 680 | 12 | 46 | 1 15/16 |
| TG400 | 2000 | 4000 | 22.2 | 350 | 38 | 455 | 2 7/16 |
| TG800 | 4000 | 8000 | 44.4 | 350 | 38 | 455 | 2 7/16 |
Speed/Horsepower Charts
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