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Overload Protection
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IMC offers a variety of Overload Protection Devices including:

  • Output Overload Clutches
  • Input Overload Clutches (IOC)
  • Torq/Gard® Clutches


    Output Overload Clutches
    OLC (9K) IMC Output Overload and Rite-Torq® Clutches are designed to protect your indexing equipment from costly downtime due to overload or jam conditions by quickly disengaging the drive system.
  • Easily Mounted to IMC index drives
  • Single Position reset to maintain accuracy and machine timing
  • Precision hardened and ground plungers and drive plate
  • Overload Detector plate provides actuation for overload detector switch
  • Variety of Models for all applications
  • Standard & custom torque settings

  •      - Rite-Torq clutches are fully adjustable within a range
  • Rigid, Backlash-Free design
  • IMC's patented Output Overload Clutches are recognized as the industry standard for indexer protection, preventing equipment damage and downtime when an overload occurs. The compact units mount directly to any IMC indexer output to suit your application requirements.

    IMC Output Clutches include:

  • Type D, F, FC, C, and S Output Overload Clutches
  • "SD" Shrink-Disk Type Clutches
  • Rite-Torq® Clutches

  • Type D, F, S, FC, C Overload Clutches
    Type "D"
    Flange-Mounted Body
    “D” Type clutches are designed to mount on IMC Index Drives with large dial mounting surfaces. The dial plate rests directly on the index drive output flange, providing stability and accuracy. D-Clutch (3K)
    Type "D-SA"
    Super-Accurate Flange-Mounted Body
    Super Accurate “D-SA” clutches are designed to mount on IMC Index Drives which feature large dial mounting surfaces. Using externally mounted torque nuts, these clutches are easily adjustable throughout their entire torque range. “D-SA” clutches will re-engage to within ฑ10 arc seconds of their original setting and may be used in wash down applications, making them ideal for use in the most demanding high-performance applications. D-SA-Clutch (7K)
    Type "F"
    Flange-to-Flange Mounting
    “F” type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact, and accurate connection with the driven member.

    “F” type clutches may be mounted in two positions, “A” or “B.” Mounting “B” provides greater rigidity and overhung loading and should be used whenever high loads are exerted on driven members.

    Mounting "A"
    f-clutch-a (6K)
    Mounting "B"
    f-clutch-b (5K)
    Type "S"
    Shaft-to-Flange Mounting
    "S" type clutches are designed to mount on IMC index drives without output flanges. The combination of key and clamped hub design provides a rigid and backlash-free connection.

    “S” type clutches may be mounted two positions, “A” or “B.” Mounting “B” provides greater rigidity and overhung loading and should be used whenever high loads are exerted on driven members.

    Mounting "A"
    s-clutch-a (7K)
    Mounting "B"
    s-clutch-b (7K)
    Type "FC"
    Flange-to-Shaft Mounting
    "FC" type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact and accurate connection. fc-clutch (8K)
    Type "C"
    Shaft-to-Shaft Mounting
    "C" type clutches are designed to mount on IMC index drives without output flanges. These clutches are used whenever a positive connection is required between two shafts. c-clutch (7K)


    Shrink-Disk Type Clutches
    Type "S-SD"
    Shaft to Flange, Shrink-Disk Mounting
    “S-SD” type clutches are designed to mount on IMC index drives without output flanges. The shrink disk design converts clamp loads from multiple high strength locking screws to radial gripping force through the use of circular wedges, providing the highest capacity mechanical interference connection available.

    ‘S-SD’ type clutches may be mounted in two positions, “A” or “B.” Mounting “B” provides greater rigidity and overhung loading and should be used whenever high loads are exerted on driven members. (See S-type clutch, above, for illustrations of Mounting "A" and Mounting "B")

    S-SD-clutch (6K)
    Type "FC-SD"
    Flange to Shaft, Shrink-Disk Mounting
    “FC-SD” type clutches are designed to mount on IMC index drives with output flanges. The shrink disk design converts clamp loads from multiple high strength locking screws to radial gripping force through the use of circular wedges, providing the highest capacity mechanical interference connection available. FC-SD-clutch (9K)
    Type "C-SD"
    Shaft to Shaft, Shrink-Disk Mounting
    "C-SD" type clutches are designed to mount on IMC index drives without output flanges. The shrink disk design converts clamp loads from multiple high strength locking screws to radial gripping force through the use of circular wedges, providing the highest capacity mechanical interference connection available. C-SD-clutch (9K)


    Rite-Torq® Clutches
    Rite-Torq (9K)

    The Rite-Torqฎ Torque limiting clutches are designed to protect your machinery from costly downtime due to overload or jam conditions by instantly disengaging the drive system.

    • Four Sizes & Four Configurations (See Table Below)
    • Single position roller detents with hardened steel mating detent plates Reduces fretting corrosion problems associated with ball and other detent styles. Insures positive engagement at optimum torque settings for long, consistent and trouble-free operation. Automatically retains registration of driven and driving shafts.
    • Locking set screw on outside diameter of the adjusting nut. Adjust torque setting by loosening set screw and turning the adjusting nut Easy access for torque adjustment after installation on the outside diameter using an Allen wrench and a standard spanner wrench. No special tools required.
    • Zero Backlash Rigid design assures no decrease in system accuracy.
    • Heavy Duty Die Springs Precise disengagement and automatic, single position re-engagement. Allows wide range adjustment with long life.
    • Split Hub or Flange on each end Quick installation.
    • Clutch can be driven from either end Mounting flexibility of input and output.

    Rite-Torq®
    Type S/S

    Shaft to Shaft Mounting
    "S/S" type clutches are designed to mount on IMC index drives without output flanges. The combination of key and clamped hub design provides a rigid and backlash-free connection. RT-SS (9K)
    Rite-Torq®"F/F"
    Flange to Flange Mounting
    "F/F" type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact, and accurate connection with the driven member. RT-FF (6K)
    Rite-Torq®"F/S"
    Flange to Shaft Mounting
    "F/S" type clutches are designed to mount on IMC index drives. These clutches will flange mount to the output shaft, providing a rigid, compact and accurate connection. RT-FS (8K)
    Rite-Torq®"S/F"
    Shaft to Flange Mounting
    "S/F" type clutches are designed to mount on IMC index drives. These clutches will shaft mount to the indexer output, providing a rigid, compact and accurate connection. RT-SF (7K)

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    Input Overload Clutches
    IMC's Input Overload Clutches (IOC) are used when an output overload clutch cannot be mounted to your index drive.

    The trip torque setting of the Input Overload Clutches is set under fully loaded, field conditions. When an overload condition is removed, the clutch automatically takes hold and carries peak load as usual. Resetting is required only when the load changes. Since the clutch mounts to the gear reducer, the IOC is selected based on the size of the gear reducer used in the application. Your IMC sales representative will help determine the proper clutch and clutch bore size.

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    Torq/Gard® Overload Clutches
    TG (10K) Torq/Gard® overload clutches help protect the entire drive train of your machinery from damage due to excessive torque generated by overloads and jamming. Instant reaction when torque exceeds preset limits provides protection far superior to that of clutches employing friction surfaces.

    Torq/Gard® features include:

  • Modular Design: one unit for direct drive, chain drive or other power transmission options
  • Universal Mounting: eliminates special bore requirements
  • Single Position, Automatic Reset
  • Reversible
  • Torque Repeatability

  • Torq/Gard® Sizing and Selection
    Torq/Gard® overload clutches are available in seven sizes with capacities trip torques from 13 in-lbs to 8000 in-lbs.

    Torq/Gard Clutches may be sized using the Speed-Horsepower Chart, the Speed-Torque Chart and these formulas:

  • Torque (in-lb) = Horsepower (hp) x 63025 / RPM
  • Horsepower (hp) = Torque (in-lbs) x RPM / 63025
  • Tripping Torque (in-lbs) = Operating Torque x Service Factor
  • Speed/Torque Chart
    Model Trip Torque Maximum
    (in-lbs)
    HP
    Max
    RPM
    Max
    Weight
    (lbs)
    Inertia
    (lb-in2)
    Maximum
    Bore Dia.
    (in)
    MinMax
    TG313.332.71.518001.321.450.500
    TG62356.62.518001.321.450.500
    TG2056.6204415002.425.720.787
    TG602006008.59005.5101 1/4
    TG200600200021.568012461 15/16
    TG4002000400022.2350384552 7/16
    TG8004000800044.4350384552 7/16

    Speed/Horsepower Charts
    tg-hp-lg (11K) tg-hp-sm (10K)

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    Industrial Motion Control, LLC
    1444 South Wolf Road, Wheeling, IL 60090
    Toll Free: 1-800-645-5207 Phone: 847-459-5200 FAX: 847-459-3064
    camco@destaco.com